Hart Scientific 5121
Model 2500 Benchtop/Mobile
"Two-Pressure" Humidity Generator
- Accuracy ± 0.5 %RH
- Traceable to NIST
- Self Contained and Mobile
- Automated Control of User Setpoints
- ControLog TM
Automation Software
- HumiCalc ® Humidity
Conversion Software
- Computerized Internal Transducer Calibration
- Low Noise Air Compressor with Air Dryer
- RS-232C Serial Interface
The Model 2500 Benchtop Humidity Generator is a self
contained system capable of producing atmospheres of known humidities
using the fundamental, NIST proven, "two-pressure" principle.
This system is capable of continuously supplying accurately known humidity
values for instrument calibration, evaluation, and verification, as well
as for environmental testing. Simply apply power and the 2500
will power-up ready to generate. Humidity setpoint values are input by
the operator from the front panel keypad and are limited only by the range
of the 2500 humidity generator. Relative humidities are
calculated from the measurements of pressure and temperature with the
formula:
%RH= fs/ fc · es/
ec · Pc/ Ps · 100
To generate a known humidity, the computer controls the pressure ratio
Pc /Ps utilizing the enhancement factor ratio fs/fc
and the effective degree of saturation es/ec. Humidity
produced is solely dependent on the measurement of pressures and temperatures
and does not rely on any other device (such as a dew point hygrometer,
psychrometer, or humidity sensor) for the measurement of water vapor content.
Precision humidity generation is determined by the accuracy of the pressure
measurements and on the accuracy and uniformity of temperature throughout
the generating system.
PRINCIPLE OF OPERATION
The Model 2500 Benchtop Humidity Generator operates using an on board
multifunction CPU in conjunction with other peripheral cards to perform
calculation and control functions. The embedded computer control system
allows the 2500 to generate known humidity levels unattended, freeing
the operating technician from the task of system monitoring and adjustment.
A computer and/or printer may be connected via the bi-directional RS-232C
interface ports allowing remote setpoint control and continuous acquisition
of system data. Humidity and temperature setpoint values are input by
the operator from the front panel keypad while visual indications of system
status are displayed in real time on the liquid crystal display.
Control
/ Display Screen
All control and measurement parameters critical to the operation of
the humidity generator are displayed on this screen. Each parameter in
the left most column is identified with a brief title and corresponding
units. The generator operates in a variety of user selectable pressure,
temperature, and flow units. Some of these are °C, °F, psi, "Hg,
Tor, mbar, kPa, l/m, l/h, cfm and cfh. Humidity is calculated and displayed
in percent relative humidity (%RH). The asterisk in the left most column
indicates the active humidity control parameter. The "SetPnt"
column lists control setpoints and the "Actual" column lists
all of the measured data and calculated parameters of the generator.
Temperature Control: The system utilizes a fluid jacketed
test chamber for extremely stable temperature control. Temperature setpoint
control is attained by controlling the temperature of the circulating
fluid medium that jackets the test chamber and associated humidity generation
components. Chamber and saturation temperatures are governed by this medium
and are digitally controlled by the computer at any value between 0 °C
and 70 °C using PID (proportional-integral-derivative) algorithms.
Pressure And Flow Control: Pressure control and mass flow control
are accomplished through computer actuation of electromechanical valve
assemblies. Pressure and flow are measured continuously and controlled
using PID algorithms similar to those employed in temperature control.
Calibration: The 2500 humidity generator employs an integral programmatic
calibration scheme allowing the temperature and pressure transducers to
be calibrated while they are electrically connected to the humidity generator.
Elemental Schematic of the 2500 generator.
Pressure And Flow Control: Pressure control and mass flow control are
accomplished through computer actuation of electromechanical valve assemblies.
Pressure and flow are measured continuously and controlled using PID algorithms
similar to those employed in temperature control.
Calibration:
The 2500 humidity generator employs an integral programmatic calibration
scheme allowing the temperature and pressure transducers to be calibrated
while they are electrically connected to the humidity generator.
Calibration / Display Screen
2500 Test Chamber
Coefficients for each transducer are calculated by the computer and stored
in the systems nonvolatile memory until the next calibration is
performed.
APPLICATIONS
The fluid jacketed test chamber can accommodate humidity sensors, hygrothermographs,
chilled mirror hygrometers, and various material samples for environmental
testing. Virtually any humidity and temperature point may be generated,
for any length of time, within the operational limits of the generator.
The output of the device under test may then be compared with the generator's
printed data for analysis.
Humidity Sensors And Chart Recorders: Insert humidity probes through
the two inch port in the side of the chamber or place hygrothermographs
into the chamber and you can: determine humidity calibration accuracy
and characterize humidity sensitivity by subjecting the sensing system
to a variety of humidity levels; perform operational checks such as the
sensing systems capability to correctly calculate and display other humidity
parameters; determine the repeatability, stability, hysteresis, and drift
characteristics of various humidity sensing systems.
Chilled Mirror Hygrometers: Install the actual chilled mirror
head into the chamber or insert a sample tube through the test port and
draw a sample through the chilled mirror head and you can: verify mirror
temperature measurement accuracy (calibration) when the hygrometer is
in thermal equilibrium with its environment; perform operational checks
of the heat pump and optical components before and after mirror cleaning
and balancing; determine whether the hygrometer is controlling the mirror
deposit in the liquid phase or ice phase when operating at dew and frost
points below 0 °C; determine if the hygrometer is correctly calculating
other humidity parameters; determine the hygrometer's repeatability, stability,
and drift characteristics.
Environmental Testing: The 2500 can serve as a test bed for evaluation
and R&D of humidity sensors, humidity sensing systems, and humidity
sensitive products, e.g., polymers, composites, film, magnetic medium,
blood gas analysis, pharmaceuticals, soil hydrology, consumables, electronics,
optics, etc. Depending on the temperature and humidity being generated,
the 2500 may operate continuously from hours to months. With continuous
generation of a nominal 50 %RH at 21 °C, the reservoir will last about
two weeks between refills.
SPECIFICATIONS
Relative Humidity Range: ................................... 10 to 98%
Relative Humidity Resolution: ............................. 0.02%
Relative Humidity Accuracy @ Pc Tc: ................. ±0.5%
Chamber Temperature Range: .......................... 0 to 70 ºC
Chamber Temperature Range: (Optional) ......... -10 to +70 ºC
Chamber Temperature Resolution: .................... 0.02 ºC
Chamber Temperature Uniformity:* .................... ±0.1 ºC
Chamber Temperature Accuracy: ...................... ±0.06 ºC
Chamber Pressure Range: ................................ Ambient
Gas Flow Rate Range:....................................... 5 to 20 l/m
Gas Type: ..........................................................
Air or Nitrogen
Gas Pressure Rating (MAWP): .......................... 175 psiG
Heating/Cooling Rate:......................................... 2.5 Minutes
Per ºC Average
Chamber Window:............................................... 6"
x 6" (152 mm x 152 mm)
Physical Dimensions: .......................................... SEE TABLE
A
Physical Dimensions of Cart: .............................. SEE TABLE
B
Physical Dimensions 2500 with Cart: .................. SEE TABLE C
Chamber Dimensions: ........................................ SEE TABLE
D
Access Port: .......................................................
SEE TABLE E
* When operated at temperatures within 10 ºC of room ambient temperature.
Other custom options are available.
TABLE A
Physical Dimensions
| MODEL |
H DIM |
W DIM |
D DIM |
| 2500 |
19" (483 mm) |
33" (838 mm) |
20" (508 mm) |
| 2500S |
19" (483 mm) |
36" (914 mm) |
20" (508 mm) |
| 2500ST |
22" (559 mm) |
36" (914 mm) |
23" (584 mm) |
|
TABLE B
Physical Dimensions of Cart
| MODEL |
H DIM |
W DIM |
D DIM |
| 2500 |
33.25" (845 mm) |
40" (1.20 m) |
23" (584 mm) |
| 2500S |
33.25" (845 mm) |
43" (1.09 m) |
23" (584 mm) |
| 2500ST |
33.25" (845 mm) |
43" (1.09 m) |
26" (660 mm) |
|
TABLE C
Physical Dimensions 2500 with Cart
| MODEL |
H DIM |
W DIM |
D DIM |
| 2500 |
53" (1.35 m) |
40" (1.20 m) |
23" (584 mm) |
| 2500S |
53" (1.35 m) |
43" (1.09 m) |
23" (584 mm) |
| 2500ST |
56" (1.42 m) |
43" (1.09 m) |
26" (660 mm) |
|
TABLE D
Chamber Dimensions
| MODEL |
H DIM |
W DIM |
D DIM |
| 2500 |
12" (305 mm) |
12" (305 mm) |
10" (254 mm) |
| 2500S |
12" (305 mm) |
15" (381 mm) |
10" (254 mm) |
| 2500ST |
15" (381 mm) |
15" (381 mm) |
12" (305 mm) |
|
TABLE E
Access Port Dimensions
| Option |
# Ports |
Port Diameter |
Location |
| Standard |
1 |
1.9" (48 mm) |
Right Side |
| -TPA |
2 |
1.9" (48 mm) |
Right Side |
|
1 |
1/4" Swagelok |
Right Side |
| -MPD |
6 |
1.1" (28 mm) |
In Door |
|
|
1 1/4" Swagelok Right Side
-MPD 6 1.1" (28 mm) In Door
UTILITIES
Electrical Power: ................................................ 100/120
V~, 15 A, 50/60 Hz
(Optional) ..........................................................
200/240 V~, 8 A, 50/60 Hz
Air Compressor: ................................................ 100/120
V~, 5 A, 50/60 Hz
(Optional)...........................................................
200/240 V~, 2.5 A, 50/60 Hz
Air Supply (External): ........................................ Clean
Oil Free Instrument Air
..........................................................................
@ 175 psiG & 20 slpm
ENVIRONMENTAL
Operating Temperature:................................... 15 to 30 ºC
Storage Temperature: ...................................... 0 to 50 ºC
Humidity: ...........................................................
5 to 95% Non-condensing
OPTIONS
Thunder has various options available for the Model 2500.
Tri Port Array (TPA) 2 access ports in the right side of the chamber
and 1 additional hygrometer sample port with a 1/4" fitting.
Low Temp (LT) Expanded chamber temperature range of -10 °C to +70
°C.
Multi Port Door (MPD) 6 each 1" diameter access ports through the
door for multi probe calibration.
Chamber Fixture Mount (CFM) this option is used for the Door Fixture
(DFX) accessory and must be ordered at the time you place the order for
the 2500.
Chamber Fluid Temp Port (FTP) External temperature probe access port
through the top panel for measurement of the saturation temperature.
Door without window (NWD) The No Window Door option provides the system
with improved chamber temperature uniformity.
Multi Port Window Door (QPW) The Quad Port Window Door has 4 each 1"
diameter access ports with a window configuration (ST Models Only).
Fluid Jacketed Shelf Divider (FCD) The Fluid Jacketed Chamber Divider
improves chamber temperature uniformity for high volume sensor calibrations.
Best application usage for calibrating large quantities of electronic
humidity and temperature data loggers. Note: this option must be ordered
at the time you place the order for the 2500. (ST Models Only)
Mobile Cart (CART-R), (CART-S), (CART-ST) Is specifically made for the
Model 2500 but can be used to haul around any of your lab equipment.
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